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FIRE STOPPING MATERIAL MARKET SIZE AND SHARE ANALYSIS - GROWTH TRENDS AND FORECASTS (2025 - 2032)

Fire Stopping Material Market, By Material (Gypsum-based and Mineral-based), By Product Type (Sealants, Mortars, Silicate-based, Intumescent-based, Cementitious-based, Boards, Putty & Putty Pads, and Others (Foams etc.)), By Application (Electrical (Cables and Wires, Junction Boxes and Electrical Panels, Conduits and Raceways, Cable Trays, Cable Penetrations), Mechanical (HVAC Ducts, Plumbing, Structural, HVAC Systems, and Others (Piping, Firewalls, Ducts & Vents, Etc.)), By Technology (Mechanical Fire Stopping Systems, Chemical Fire Stopping Systems, Hybrid Fire Stopping Systems, Foam Fire Stopping Systems, and Silicone-based Fire Stopping Systems), By End-use Industry (Commercial, Residential, Industrial, and Government Buildings), By Geography (North America, Europe, Asia Pacific, Latin America, Middle East, and Africa)

  • Historical Range: 2020 - 2024
  • Forecast Period: 2025 - 2032

Global Fire Stopping Material Market Size and Forecast – 2025-2032   

The Global Fire Stopping Material Market is estimated to be valued at USD 1,992.2 Mn in 2025 and is expected to reach USD 3,407.0 Mn by 2032, exhibiting a compound annual growth rate (CAGR) of 8.00% from 2025 to 2032.

Key Takeaways of the Fire Stopping Material Market

  • The gypsum-based segment is projected to capture 63.6% share of the market in 2025, driven by its superior fire-resistant properties, versatility, and widespread use in construction applications.
  • The sealants segment is expected to account for 24.7% of the fire stopping material market by product type in 2025, as they are essential in forming flexible fire-resistant barriers around penetrations and joints.
  • The electrical segment is projected to hold a 22.5% share of the market in 2025, driven by the critical need to mitigate fire risks in electrical infrastructure and prevent fire spread through cable systems and electrical panels.
  • North America is expected to lead the global fire stopping material market in 2025 with a 34.0% share, driven by stringent building safety regulations, rapid adoption of advanced fire protection technologies, and increasing investments in commercial and residential construction. Asia Pacific, with a 21.5% share in 2025, will be the fastest-growing region, fueled by rapid urbanization, high-rise construction projects, and government-led initiatives to strengthen fire safety standards across countries such as China, India, and Southeast Asian nations.

Market Overview

Current market trends indicate a growing focus on innovative and sustainable fire stopping materials, driven by advancements in technology and stricter global fire safety standards. Additionally, the rising use of fire stopping solutions in commercial and residential construction projects, alongside the expansion of infrastructure development in emerging economies, are key factors propelling market growth. Manufacturers are also investing in eco-friendly, high-performance products to cater to the evolving needs of clients and regulatory bodies.

Current Events and Its Impact

Current Events

Description and its impact

Stricter Fire Safety Regulations Globally

  • Description: Governments in regions like Europe, North America, and Asia Pacific are tightening codes and standards for fire safety, including mandating higher fire resistance ratings for building components (walls, ceilings, joints) and requiring certified fire-stopping products in new builds.
  • Impact: Manufacturers of fire stopping materials will see increased demand, especially for higher-performance or certified solutions; smaller producers who lack certification may be pushed out or forced to invest in testing/labs.

Technological Innovation: Eco-friendly, Intelligent and Advanced Materials

  • Description: The development of more eco-friendly fire stopping formulations is gaining momentum, with a focus on reducing volatile organic compounds (VOCs), replacing toxic fire-retardant chemicals with safer alternatives, and incorporating recyclable or sustainably sourced materials.
  • Impact: Opportunity for firms that can create and certify “green” fire stopping materials; possible stricter environmental regulation could penalize older formulations; customers (especially public or institutional) may prefer sustainable products, opening premium segments.

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Segmental Insights

Fire Stopping Material Market By Material

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Fire Stopping Material Market Insights, By Material - By Gypsum-Based Fire Stopping Materials Segment Dominates the Market Due To Versatility in Construction

Gypsum-based segment is expected to account for 63.6% of the market share in 2025, as it has outstanding fire resistances and is also versatile and common in construction. Gypsum, which is a natural mineral, includes chemically bound water that is emitted in a form of steam under heat hence a built-in fire-resistance system. This is an endothermic reaction which retards the increase in the temperature and slows the propagation of fire so the gypsum-based fire stopping materials are very effective in safeguarding structural members. Also, the working characteristics and lack of difficulty in installing gypsums have been designed to suit fast timelines in construction projects, which is why they are preferred by building contractors and engineers.

An example can be seen in the application of gypsum-based fire stop boards in the Dubai’s massive mixed-use developments where the high fire safety requirements by the Dubai’s civil defense agencies necessitated contractors to use fire-resistant materials that had been proven by  Dubai Civil Defense.

Fire Stopping Material Market Insights, By Product Type – Sealants Segment Dominates the Market due to Effectiveness in Fire & Smoke Sealing

Sealants segment is projected to hold 24.7% of the market share of the fire stopping material market in 2025, by product type. They play a vital role in the development of flexible fire-resistant barriers that surround penetrations and joints. Sealants are valued due to their capability to adapt to structural movement due to thermal expansion, earthquake or settling which is critical in ensuring fire integrity with time. Their application is versatile to most variety of substrates like concrete, metal and gypsum boards which makes them essential in dealing with the different fire sealing problems in the contemporary buildings.

The high demand of sealants is fueled by the fact that they have short curing times and this factor makes it easier to apply sealants, thereby minimizing the time of installations and thus minimizing the cost of labor. Also, an intumescent type, which is the most popular, swells upon exposure to heat, thus closing up any existing gaps to create dynamically formed fire barriers, which benefits passive fire protection. This is a reactive property that makes sealants different to more rigorous fire stopping products, and this is in line with high life safety standards in buildings.

Fire Stopping Material Market Insights, By Application – Electrical Segment Dominates the Market Due to the Prevalence of Penetrations & Cable Routes

The electrical segment is expected to hold 22.5% share of the market in 2025, due to the high necessity to eliminate fire threat of electrical infrastructure and to avoid fire spreading with the help of cable systems and electrical panels. Due to the rising complexity of electrical networks of commercial and industrial buildings, and the ongoing process of urbanization and infrastructure development, the need in the reliable fire stopping measures in electrical conditions increases.

Cable penetrations, junction boxes, raceways, and electrical panels are also considered weak links where fire can easily propagate because of channeling effects of cables and conduits. The fire stopping material used in such places not only prevents fire and smoke penetration, but also protects important electrical apparatus that allows emergency systems and evacuation aid to be available during fire emergencies. It is particularly critical in high-occupancy buildings, data centers, healthcare centers, as well as transportation infrastructure.

Regional Insights

Fire Stopping Material Market By Regional Insights

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North America Fire Stopping Material Market Analysis and Trends

The North America region is projected to dominate with a market share of 34.0% in 2025 inspired by a highly-developed construction and industrial ecosystem and strict fire control laws. In the U.S. and Canada, the government policies enacted by the two countries to ensure high standards of fire safety in both residential and commercial buildings have contributed to the demand of advanced fire stopping solutions.

The existence of the top construction companies and manufacturers such as 3M, Hilti and Tremco that provide innovative and certified construction fire stopping materials enhances market leadership of North America. Besides, the region enjoys the advantage of highly established supply chains and trade networks that support effective distribution and quick market responsiveness.

Asia Pacific Fire Stopping Material Market Analysis and Trends

The market share is likely to show the highest growth in the Asia Pacific region with an estimated share of 21.5% in 2025 due to high growth of urbanization, infrastructure development and growing industrial centers in the countries which include China, India, and Southeast Asian countries. Demand is being pushed by increasing awareness about fire safety, and increasingly stricter regulations and safety standards internationally. The area is also favorable to the growth of the industry due to a great amount of manufacturing and construction activity facilitated by government programs to modernize the area and develop smart cities. In this region, renowned companies such as Saint-Gobain, Killark, and Fosroc are working on the promotion of their products and local partnerships to meet the increasing demands of new markets.

Fire Stopping Material Market Outlook for Key Countries

U.S. Fire Stopping Material Market Trends

The fire stopping material market in the U.S. is typified by strict fire code standards like the NFPA and OSHA codes that ensure that there are thorough fire stopping in construction and renovation work. The key market contenders such as 3M, Hilti, and RectorSeal control with high endurance fire resistant products such as intumescent-coats and firestop sealants.

China Fire Stopping Material Market Trends

The Chinese market of fire stopping is experiencing fast growth due to rising urbanization and industrial growth never seen before. Multinational corporations such as Fosroc, and local producers like Wanhua Chemical are using China as a source of cheap and innovative fire stopping products because of its large manufacturing base.

Germany Fire Stopping Material Market Trends

Germany still sets the pace in the fire stopping material market in Europe with a high regard on safety, quality and adherence to high EU fire protection needs. The mature construction market of the country has domestic companies such as Sika AG or Bayer Material science that heavily invest in research and development to develop fire stopping technology. The emphasis of Germanys on energy efficient buildings also combines the fire stopping materials with the insulation and soundproofing solutions which are industry standards.

India Fire Stopping Material Market Trends

The market potential of India’s fire stopping material is high due to fast urbanization as well as government efforts to encourage safer building construction e.g. National Building Code. Increasing investment in high rise residential and commercial buildings both by the public and the private sector is taking its toll on the demand of certified fire stopping materials. All the companies, such as Saint-Gobain as well as local enterprises are developing production bases and distribution systems to take up this growing market, and in many cases, they look at low-cost solutions that can fit the wide Indian market environment.

Macro Factors Impacting on Fire Stopping Material Market Growth

Key Macro Factors

  • Regulatory Environment: Governments globally are implementing stricter fire safety codes and building regulations, which mandate the use of certified fire stopping materials in construction projects. Regulatory bodies such as ASTM, UL, EN, NFPA (U.S.), and corresponding national agencies in Europe and Asia are a major growth driver, leading to greater adoption across commercial and residential construction.
  • Urbanization and Infrastructure Growth: Rapid urban expansion and large-scale infrastructure development, especially in emerging economies of Asia-Pacific and Latin America, are boosting the need for high-performance fire protection materials. High-rise construction and mega projects like smart cities require advanced passive fire protection technologies, further fueling market growth.
  • Construction Sector Dynamics: Increased construction spending, both for new builds and retrofit projects, across industrial, commercial, and residential segments, directly raises demand for fire stopping materials. Growth in sectors like oil & gas, healthcare, manufacturing, and hospitality also drives demand due to high fire risk and the need for robust safety compliance.
  • Technological Advancements: Innovations in intumescent coatings, sustainable fire-resistant boards, and integration of smart technologies (AI, IoT-enabled fire safety systems) improve product performance and drive market penetration, especially for smart buildings and next-generation infrastructure.
  • Insurance and Risk Management: Growing awareness about business continuity, liability management, and rising insurance industry standards for fire risk mitigation are prompting wider adoption of fire stopping systems in buildings, influencing investment by property owners and developers.

Market Players, Key Development, and Competitive Intelligence

Fire Stopping Material Market Concentration By Players

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Key Developments

  • In August 2025, Ahlstrom launched a new facer into the building and construction industry, which has the Flame-Gard technology. This innovation is designed to maximize the protection of fire through charring rather than perpetuating the combustion process and self-extinguishing upon the removal of the source of flame. Also, the facer enhances insulation boards to be structurally sound so that they are able to stay flat and last during manufacturing and usage in end-use industries such as residential and commercial.
  • In June 2025, ROCKWOOL Limited opened an international Centre of Excellence in fire-stopping at Hams Hall, near Birmingham, U.K. They are not only to make more varieties of fire-stopping solutions such as the coated batt, sealants, collars, wraps, pillows, and socket boxes, but also to offer practical training to the stakeholders so that they can be in line with fire safety regulations in the U.K.

Top Strategies Followed by Global Fire Stopping Material Market Players

  • Established Players allocate significant resources to research and development (R&D) to create high-performance, innovative fire stopping materials that not only comply with evolving regulations but also address the changing needs of customers. Such players use superior technologies of intumescent paints, sealants and fire-resistant foams to enhance the effectiveness of their products.
    • As an illustration, 3M has come up with superior intumescent fire stop sealant and foams which swell when heat is sensed, thus effectively closing joints and holes. These are the most common products that are used in airports and hospitals where regulations are very high.
  • The middle-market participants in the fire stopping material sector take a slightly different direction by paying close attention to providing cost efficient solutions that compromise between quality and affordability. As part of a strategy to identify the increasing number of price-sensitive customers, these firms have ensured that their product lines are designed to address the minimum performance standards required by the customers without necessarily cutting the corner to achieve those standards.
    • To illustrate this, RectorSeal has fire barrier sealants that are comparatively priced yet capable of satisfying mandatory ASTM and UL certification of fire safety and are widely used in residential and mid-scale construction projects.
  • Small-scale players characterize their market segment in the fire stopping material market through innovativeness, specialization, and agility. These firms will regularly concentrate on the creation of specific functions like being environmentally sustainable, simpler ways of application, or unique performance qualities that can differentiate their products compared to more normalized products. They are able to be competitive with limited resources by embracing innovative technologies, e.g. nanomaterials, bio-based compounds, or digital manufacturing methods.
    • As an illustration, Tenmat has led the way with the use of intumescent materials in eco-friendly and low-VOC compounds which is attractive to the projects that focus on green building programs such as LEED.

Market Report Scope

Fire Stopping Material Market Report Coverage

Report Coverage Details
Base Year: 2024 Market Size in 2025: USD 1,992.2 Mn
Historical Data for: 2020 To 2024 Forecast Period: 2025 To 2032
Forecast Period 2025 to 2032 CAGR: 8.00% 2032 Value Projection: USD 3,407.0 Mn
Geographies covered:
  • North America: U.S. and Canada
  • Latin America: Brazil, Argentina, Mexico, and Rest of Latin America
  • Europe: Germany, U.K., Spain, France, Italy, Russia, and Rest of Europe
  • Asia Pacific: China, India, Japan, Australia, South Korea, ASEAN, and Rest of Asia Pacific
  • Middle East: GCC Countries, Israel, and Rest of Middle East
  • Africa: South Africa, North Africa, and Central Africa
Segments covered:
  • By Material: Gypsum-based and Mineral-based
  • By Product Type: Sealants, Mortars, Silicate-based, Intumescent-based, Cementitious-based, Boards, Putty & Putty Pads, and Others (Foams etc.)
  • By Application: Electrical (Cables and Wires, Junction Boxes and Electrical Panels, Conduits and Raceways, Cable Trays, Cable Penetrations), Mechanical (HVAC Ducts, Plumbing, Structural, HVAC Systems, and Others (Piping, Firewalls, Ducts & Vents, Etc.)
  • By Technology: Mechanical Fire Stopping Systems, Chemical Fire Stopping Systems, Hybrid Fire Stopping Systems, Foam Fire Stopping Systems, and Silicone-based Fire Stopping Systems
  • By End-use Industry: Commercial, Residential, Industrial, and Government Buildings 
Companies covered:

Hilti, BASF, Sika AG, Knauf Insulation, Morgan Advanced Materials, RPM International Inc, Etex Group, Specified Technologies Inc. (STI), 3M Company, RectorSeal, RWC, Unique Fire Stop Products, CharCoat Passive Fire Protection, TENMAT, Rockwool, Nullifire, Promat International NV, and Flamro

Growth Drivers:
  • Increasing regulations and codes for fire safety
  • Growing construction and infrastructure development
Restraints & Challenges:
  • High costs of advanced fire stopping materials
  • Limited awareness of fire safety standards in emerging markets

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Fire Stopping Material Market Dynamics

Fire Stopping Material Market Key Factors

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Fire Stopping Material Market Driver - Increasing Regulations and Codes for Fire Safety

The increase in the stress on fire safety protocols and codes of construction in different areas is a major force behind the push in the demand for fire stopping materials all over the world. The governments and regulatory authority are ever-revising and implementing detailed fire safety requirements in order to reduce the risks of the fire hazards, particularly in residential, business and industrial or IT infrastructure. They are rules that have been put in place to ensure that fire and smoke do not spread through the penetrations and joints in the fire-rated walls and floors using certified fire stopping products. With urbanization increasing and building designs becoming more complicated, adherence to such codes is very important in order to ensure the safety of occupants and the protection of property.

An example of this is that the National Fire Protection Association (NFPA 101 – Life Safety Code) in the U.S. and the European Union’s Construction Products Regulation (CPR) both demand that fire-resistant sealing and stopping materials must be certified prior to use in construction projects of critical importance.

Fire Stopping Material Market Opportunity - Technological Advancements in Fire Stopping Solutions

The market of fire stopping materials is bound to gain out of the current technological advancements that are spurring change in fire stopping materials. The recent advances in the area of material science have seen the creation of more efficient, robust and eco-friendly fire stopping products that not only provide better resistance to fires, but also guarantee the adherence to stricter rules of safety in buildings in the global arena. The culture of innovations like intumescent coatings, superior sealants with better expansion properties and Smart fire protection materials, systems with sensors to guarantee real time monitoring is changing the old methods of fire protection. The technologies enhance not only the effectiveness of the fire containment but also make the installation time and the maintenance cost less, which is one of the primary issues of the construction and industrial industry.

As an example, intumescent coatings are currently finding significant application in high-rise and commercial structures in Europe and North America where they swell during heat to create a protective char layer, increasing evacuation time and protecting structural integrity.

Analyst Opinion (Expert Opinion)

  • The market of fire stopping materials in the world is set to experience healthy growth due to a rise in regulatory demands and emphasis on the safety of building construction. The Fire Protection Expo (2023) and the International Conference on Fire Safety (2022) provided insights into the main trends, and some companies such as 3M and Hilti are taking the lead in innovations concerning fire stopping solutions.
  • 3M’s latest introduction of a new type of intumescent sealant, increasing fire resistance and being eco-friendly, could be seen as a strategic solution to adapting to the changes in the market in terms of both safety and eco-friendliness. Debates at such conferences reiterated that there is a dire necessity to adhere to the strict fire safety codes, especially in high-risk areas including construction and manufacturing. Challenges like intricacy of installation and need of skilled workers were however identified as major obstacles.
  • Organizations which invest in training programs and products that are user-friendly will probably have a competitive advantage. Also, the success of the marketing strategies which will focus on the long-term cost saving and safety advantages of the advanced fire stopping materials will be essential. Finally, the development of the market of fire stopping materials in the world will rely on its capability to innovate and overcome the regulatory challenges with keeping high safety standards.

Market Segmentation

  • Material Insights (Revenue, USD Mn, 2020 - 2032)
    • Gypsum-based
    • Mineral-based
  • Product Type Insights (Revenue, USD Mn, 2020 - 2032)
    • Sealants
    • Mortars
    • Silicate-based
    • Intumescent-based
    • Cementitious-based
    • Boards
    • Putty & Putty Pads
    • Others (Foams etc.)
  • Application Insights (Revenue, USD Mn, 2020 - 2032)
    • Electrical
      • Cables and Wires
      • Junction Boxes and Electrical Panels
      • Conduits and Raceways
      • Cable Trays
      • Cable Penetrations
    • Mechanical
      • HVAC Ducts
      • Mechanical Piping
      • Pipe Penetrations
      • Ventilation Systems
      • Equipment Rooms
    • Plumbing
    • Structural
    • HVAC Systems
    • Others (Piping, Firewalls, Ducts & Vents, Etc.)
  • Technology Insights (Revenue, USD Mn, 2020 - 2032)
    • Mechanical Fire Stopping Systems
    • Chemical Fire Stopping Systems
    • Hybrid Fire Stopping Systems
    • Foam Fire Stopping Systems
    • Silicone-based Fire Stopping Systems
  • End-use Industry Insights (Revenue, USD Mn, 2020 - 2032)
    • Commercial
    • Residential
    • Industrial
    • Government Buildings
  • Regional Insights (Revenue, USD Mn, 2020 - 2032)
    • North America
      • U.S.
      • Canada
    • Latin America
      • Brazil
      • Argentina
      • Mexico
      • Rest of Latin America
    • Europe
      • Germany
      • U.K.
      • Spain
      • France
      • Italy
      • Russia
      • Rest of Europe
    • Asia Pacific
      • China
      • India
      • Japan
      • Australia
      • South Korea
      • ASEAN
      • Rest of Asia Pacific
    • Middle East
      • GCC Countries
      • Israel
      • Rest of Middle East
    • Africa
      • South Africa
      • North Africa
      • Central Africa
  • Key Players Insights
    • Hilti
    • BASF
    • Sika AG
    • Knauf Insulation
    • Morgan Advanced Materials
    • RPM International Inc
    • Etex Group
    • Specified Technologies Inc. (STI)
    • 3M Company
    • RectorSeal
    • RWC
    • Unique Fire Stop Products
    • CharCoat Passive Fire Protection
    • TENMAT
    • Rockwool
    • Nullifire
    • Promat International NV
    • Flamro

Sources

Primary Research Interviews

  • R&D Director – Leading Fire Protection Material Manufacturer
  • Procurement Manager – Major Construction and Engineering Firm
  • Product Development Head – Well-Known Firestop Solutions Provider
  • Regulatory Affairs Lead – International Passive Fire Protection Association

Stakeholders

  • Manufacturers (e.g., 3M, Hilti, Akzo Nobel, BASF, Sika, Morgan Advanced Materials)
  • End-use Sectors:
  • Construction Firms and Contractors (Commercial, Residential, Industrial)
  • Facility Managers (Hospitals, Data Centers, Airports)
  • Oil & Gas, Chemical, Automotive, Energy Infrastructure
  • Regulatory & Certification Bodies (local Fire Safety Regulators, Building Code Authorities)
  • E-commerce Platforms and Distribution Chains for Building Materials
  • Technology Integration Players: Engineering consultancies providing AI-based fire safety planning

Databases

  • UN Comtrade Database (fire protection-related construction material HS codes)
  • India Import Export (EXIM) Database (for Indian market stats)

Magazines

  • Life Safety Digest – Compartmentation and Firestopping
  • FPE Magazine (Fire Protection Engineering) – Industry insights and technologies
  • International Fire & Safety Journal – Global firestopping material forecasts

Journals

  • Fire Technology – Applied research on passive fire protection materials
  • Journal of Fire Sciences – Testing and performance studies for fire barriers
  • Fire and Materials (Wiley) – Innovations in fire resistance for building materials
  • International Journal of Building Pathology and Adaptation – Passive fire protection applications

Newspapers

  • The Financial Times – Construction industry trends and building safety regulations
  • The Guardian – Regulatory developments, high-profile fire incidents, and market impact
  • Asia Construction News – Regulatory updates and demand drivers for firestopping in Asia-Pacific
  • European Construction Review – EU regulations on fire stopping products

Associations

  • Association for Specialist Fire Protection (ASFP)
  • FCIA – Firestop Contractors International Association
  • National Fire Protection Association (NFPA)
  • Society of Fire Protection Engineers (SFPE)
  • European Association for Passive Fire Protection

Public Domain Sources

  • NFPA – International fire safety codes and standards (NFPA 101, 5000)
  • International Building Code (IBC) – U.S. building regulations for fire protection
  • European Commission – Construction Product Regulations and Standards
  • Singapore Fire Code, Product Listing Scheme (PLS)
  • World Health Organization – Safety impact and standards in public buildings

Proprietary Elements

  • CMI Data Analytics Tool, Proprietary CMI Existing Repository of information for last 8 years.

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About Author

Ramprasad Bhute is a Senior Research Consultant with over 6 years of experience in market research and business consulting. He manages consulting and market research projects centered on go-to-market strategy, opportunity analysis, competitive landscape, and market size estimation and forecasting. He also advises clients on identifying and targeting absolute opportunities to penetrate untapped markets.

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Frequently Asked Questions

The global fire stopping material market is estimated to be valued at USD 1,992.2 Mn in 2025 and is expected to reach USD 3,407.0 Mn by 2032.

The CAGR of global fire stopping material market is projected to be 8.00% from 2025 to 2032.

Increasing regulations and codes for fire safety and growing construction and infrastructure development are the major factors driving the growth of the global fire stopping material market.

High costs of advanced fire stopping materials and limited awareness of fire safety standards in emerging markets are the major factors hampering the growth of the global fire stopping material market.

In terms of material, gypsum-based is estimated to dominate the market revenue share in 2025.

Hilti, BASF, Sika AG, Knauf Insulation, Morgan Advanced Materials, RPM International Inc, Etex Group, Specified Technologies Inc. (STI), 3M Company, RectorSeal, RWC, Unique Fire Stop Products, CharCoat Passive Fire Protection, TENMAT, Rockwool, Nullifire, Promat International NV, and Flamro are the major players.

North America is expected to lead the global fire stopping material market in 2025.

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