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Thermal Insulation Materials Market Analysis & Forecast: 2025-2032

Thermal Insulation Materials Market, By Material Type (Plastic Foam, Stone Wool, Fiberglass, Others), By Temperature Range (−160⁰C to −50⁰C, − 49⁰C to 0⁰C , 1⁰C to 100⁰C, 1⁰C to 650⁰C), By Region (North America, Latin America, Europe, Middle East & Africa, and Asia Pacific)

  • Published In : 28 Jul, 2025
  • Code : CMI3684
  • Pages :120
  • Formats :
      Excel and PDF
  • Industry : Advanced Materials
  • Historical Range: 2020 - 2024
  • Forecast Period: 2025 - 2032

Thermal Insulation Materials Market Size & Trends

Thermal Insulation Materials Market is estimated to be valued at USD 72.77 Bn in 2025 and is expected to reach USD 112.34 Bn in 2032, exhibiting a compound annual growth rate (CAGR) of6.4% from 2025 to 2032.

Key Takeaways

  • Based on Material Type, the Plastic Foam segment is expected to lead with a 45% share of the market in 2025, due to its exceptional thermal resistance, lightweight nature, and cost-effectiveness.
  • Based on Temperature Range, the 1 °C to 100 °C segment leads the market holding the largest share in 2025, as it aligns with the core requirements of residential, commercial, and light industrial applications.
  • Based on Region, Asia Pacific is estimated to lead the market with a share of 37% in 2025. While North America, holding a share of 23% in 2025, is projected to be the fastest growing region.

Market Overview

The global thermal insulation materials market is witnessing robust growth, driven by the rising construction activity, stricter energy efficiency regulations, and increasing focus on sustainability. Growing urbanization in Asia-Pacific, particularly in China, India, and Southeast Asia is significantly boosting thermal insulation materials market demand across residential, commercial, and industrial sectors.

Materials such as glass wool, mineral wool, EPS, XPS, and polyurethane foam remain popular for their cost-effectiveness and thermal efficiency. At the same time, bio-based options, aerogels, and vacuum insulated panels are gaining traction in high-performance and environmentally conscious applications.

Major players like Saint-Gobain, Owens Corning, Rockwool, and Kingspan are investing in innovative and eco-friendly solutions to meet the evolving demand for energy-efficient buildings worldwide.

Current Events and Its Impact on the Thermal Insulation Materials Market

Current Event

Description and Its Impact

EU Regulatory Overhaul for Building Efficiency

  • Description: Stricter 2025 Standby Power Standards
  • Impact: Mandates lower standby power consumption for electronics, driving demand for advanced insulation in appliances and HVAC systems to meet energy savings targets.
  • Description: Revised Energy Performance of Buildings Directive (EPBD)
  • Impact: Requires minimum "D" energy ratings for EU residential buildings by 2033, accelerating retrofits and boosting insulation demand in inefficient building stocks (e.g., Spain’s 80% subpar buildings).

Technological Material Innovations

  • Description: Ultra-Thin Vacuum Insulation Panels (VIPs)
  • Impact: Products like Panasonic’s ADVANC-R (R-66 at 0.94") enable space-constrained retrofits, disrupting low-slope roofing and renovation markets.
  • Description: Phase Change Materials (PCMs) Scaling
  • Impact: Building-integrated PCMs (35.8% market share) cut HVAC loads, with encapsulated forms dominating 67.9% of applications due to leak-proof reliability.

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Export Import Analysis of Thermal Insulation Materials

Between October 2023 and September 2024 (TTM), a total of 1,181 shipments of Thermal Insulation Materials were exported globally. These exports involved 375 exporters and 382 buyers, reflecting a 20% increase compared to the previous twelve-month period.

In September 2024 alone, 53 shipments of Thermal Insulation Materials were exported worldwide. The majority of these global exports were directed to Russia, Vietnam, and Kazakhstan.

On a global scale, the leading exporters of Thermal Insulation Materials are China, Russia, and Poland. China tops the list with 962 shipments, followed by Russia with 384 shipments, and Poland with 200.

India exported 4 shipments of Thermal Insulation Materials under HSN Code 68069000 from July 2023 to June 2024. These exports, carried out by 2 Indian exporters to 3 buyers, represent a 100% increase compared to the previous twelve-month period.

Segmental Insights

Thermal Insulation Materials Market By Material Type

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Thermal Insulation Materials Market Insights, By Material Type - Foam Plastic Acquires the dominant share owing to Exceptional Thermal Resistance & Cost-Effectiveness

In terms of material type, the foam plastic segment dominated the global thermal insulation materials market, holding an estimated share of 45.0% in 2025, due to its exceptional thermal resistance, lightweight nature, and cost-effectiveness. Foam plastics, such as polyurethane (PU), polystyrene (EPS/XPS), and polyisocyanurate (PIR) have low thermal conductivity, which significantly reduces heat transfer and energy loss in buildings, appliances, and industrial systems. Its insulation is light, which reduces structural load and makes installation quicker and more cost-efficient compared to heavier insulation materials like mineral wool. These materials are chemically stable and provide long-term insulation performance without degradation, reducing maintenance needs over time. Thus, the combination of thermal efficiency, flexibility, durability, and evolving sustainability features makes foam plastic a key driver of thermal insulation materials market demand globally.

In January 2025, Washington State University researchers launched a plant-based alternative to fossil fuels for use in plastic foam production. The WSU-led team revealed an eco-friendly method to extract lignin from pine using a mild solvent, replacing up to 20 % of petroleum-derived chemicals in polyurethane foams. The resulting bio-based foam delivers comparable strength and flexibility to conventional plastic foam, making it suitable for kitchen sponges, packaging, coatings, insulation, adhesives and cushions, further accelerating the thermal insulation market growth.

Thermal Insulation Materials Market Insights, By Temperature Range - 1 °C To 100 °C Holds the most promising share owing to Core Requirements of Residential, Commercial, And Light Industrial Applications

In terms of temperature range, the 1 °C To 100 °C segment is expected to hold the largest share in the global thermal insulation materials market in 2025, as it aligns with the core requirements of residential, commercial, and light industrial applications. Most HVAC systems, hot water pipelines, and insulated walls or roofs operate within this temperature band. Insulation in this range enhances energy efficiency, reduces heat loss or gain, and ensures indoor comfort. In the food and beverage industry, cold storage rooms, refrigerated transport, and food processing areas require insulation to maintain safe temperatures slightly above or below room temperature. Insulation in this range preserves product freshness and reduces spoilage.

In March 2025, Armacell introduced ArmaFlex Ultima, a new elastomeric insulation solution specifically designed for the moderate temperature range, ideal for HVAC systems, plumbing, and refrigeration applications operating between 1 °C and 100 °C. Key features include ultra-low smoke emissions, exceptional moisture resistance, and enhanced long-term thermal stability.

Regional Insights

Thermal Insulation Materials Market Regional Insights

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Asia Pacific Thermal Insulation Materials Market Analysis & Trends

Asia Pacific region is expected to hold the dominant position with estimated share of 37% of the global thermal insulation materials market in 2025, due to rapid urbanization, industrial expansion, and increasing focus on energy efficiency. Countries such as China, India, and Indonesia are experiencing a surge in residential and commercial construction, which is driving the need for effective insulation to reduce energy consumption in buildings. Additionally, the region’s strong industrial base—especially in manufacturing, automotive, and electronics—requires high-performance insulation materials for process safety and efficiency. Government initiatives promoting green buildings, sustainable infrastructure, and energy conservation further support the market. Moreover, the expansion of cold chain logistics for pharmaceuticals and perishable goods has boosted the use of thermal insulation in refrigeration and transport. With affordable labor, easy raw material access, and growing technological innovation, Asia Pacific has become the fastest-growing region in the global thermal insulation materials market.

For instance, in February 2025, BASF introduced Basotect® EcoBalanced, a new melamine resin foam engineered to reduce carbon footprint while maintaining outstanding thermal insulation performance. The product is targeted at Chinese construction and industrial sectors keen on meeting tighter environmental regulations and sustainability expectations.

North America Thermal Insulation Materials Market Analysis & Trends

North America is expected to be the fastest growing region in the thermal insulation materials market, holding an estimated share of 23% in 2025 and is projected to grow further during the forecast period. The expansion of the region is driven by a mix of regulatory mandates, sustainability goals, and industry trends. Governments across the U.S. and Canada have implemented strict energy efficiency regulations, prompting widespread adoption of insulation materials in both new construction and retrofitting projects. Additionally, the region's focus on sustainable building practices and certifications like LEED has further accelerated the use of high-performance insulation solutions. Aging infrastructure across major cities is also undergoing thermal upgrades, contributing to market expansion. Moreover, the rapid growth of cold chain logistics, driven by pharmaceutical distribution and e-commerce in perishable goods, has increased the need for efficient temperature control. The region’s diverse climate, ranging from extreme cold in Canada to hot and dry conditions in the southern U.S., underscores the necessity of reliable insulation for maintaining indoor comfort and reducing energy consumption. These factors collectively fuel the strong thermal insulation materials market demand in North America.

For instance, from January 2023, as part of the Inflation Reduction Act, the U.S. Internal Revenue Service expanded tax credits for building energy efficiency. Homeowners can now claim up to $1,200 annually for installing qualifying insulation and air-sealing materials that meet International Energy Conservation Code (IECC) standards, offsetting a significant portion of retrofit costs.

Thermal Insulation Materials Market Analysis & Trends Outlook Country-Wise

China Thermal Insulation Materials Market Trends

China is a key driver of thermal insulation materials market demand due to rapid urbanization, energy-efficiency mandates, and industrial growth. The government’s push for carbon neutrality by 2060 is accelerating green building adoption, with stricter insulation standards in residential and commercial projects. Expansion of district heating in northern regions and growth in cold chain logistics for food and pharma are boosting demand. Additionally, heavy industries like steel and petrochemicals require effective thermal control, further supporting the thermal insulation market revenue.

U.S. Thermal Insulation Materials Market Trends

In the United States, thermal insulation materials are in high demand due to strict energy codes (like IECC), government incentives for energy-efficient home retrofits, and the expansion of cold chain logistics. These factors are driving insulation use in residential and commercial upgrades, HVAC systems, and temperature-controlled warehouses, making the U.S. a key contributor to global thermal insulation materials market growth.

Market Report Scope

Thermal Insulation Materials Market Report Coverage

Report Coverage Details
Base Year: 2024 Market Size in 2025: USD 72.77 Bn
Historical Data for: 2020 To 2024 Forecast Period: 2025 To 2032
Forecast Period 2025 to 2032 CAGR: 6.4% 2032 Value Projection: USD 112.34 Bn
Geographies covered:
  • North America: U.S. and Canada
  • Latin America: Brazil, Argentina, Mexico, and Rest of Latin America
  • Europe: Germany, U.K., Spain, France, Italy, Russia, and Rest of Europe
  • Asia Pacific: China, India, Japan, Australia, South Korea, ASEAN, and Rest of Asia Pacific
  • Middle East: GCC Countries, Israel, and Rest of Middle East
  • Africa: South Africa, North Africa, and Central Africa
Segments covered:
  • By Material Type: Plastic Foam, Stone Wool, Fiberglass, Others
  • By Temperature Range: −160⁰C to −50⁰C, − 49⁰C to 0⁰C , 1⁰C to 100⁰C, 1⁰C to 650⁰C
Companies covered:

Key players operating in the global thermal insulation materials market are Saint-Gobain S.A., Kingspan Group, Dow Chemicals Company, Asahi Kasei Corporation, BASF SE, Owens Corning, Bayer AG Rockwool International, E. I. du Pont de Nemours and Company, and Berkshire Hathaway.

Growth Drivers:
  • Building and construction industry growth is expected
  • Increasing Energy Consumption to Support Growth
Restraints & Challenges:
  • Faulting price and high cost of raw material

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Global Thermal Insulation Materials Market Drivers

  • Building and construction industry growth

As the building and construction industries have expanded, so has the demand for thermal insulation for buildings. Building thermal insulation techniques reduce heat transfer between surrounding environments to maintain stable interior temperatures. Additionally, they reduce carbon emissions by needing less energy to maintain temperature and limiting heat transmission to the outer environment. It offers outstanding structural qualities, fire resistance. Due to their excellent energy efficiency, thermal insulation materials are essential for the building and construction sector. Additionally, increasing industrialization encourages the installation of thermal insulation systems in commercial buildings to reduce energy consumption, which is projected to fuel market growth.

For instance, according to the U.S. Census Bureau and the U.S. Department of Housing and Urban Development, 1,295,000 housing constructions were constructed. This is further propelling the adoption of thermal insulation materials.

  • Increasing Energy Consumption to Support Growth

Rising energy prices are being driven mostly by rising demand for building thermal insulation materials in both residential and commercial applications. Inefficient energy usage has two costs. Significant energy use may cost the consumer a lot of money due to recent price rises. It also contributes to the depletion of natural resources. As a result, consumers, particularly those who live in urban areas, make an effort to insulate their homes. Creating low-energy insulating goods such as foamed plastics represents huge commercial potential. Some of these solutions can recover insulating expenditures in as little as 12 months through energy savings.

Furthermore, according to the Indian Green Building Council, good building insulation saves money and protects the environment. It not only reduces monthly energy costs but also enhances overall comfort. Insulation maintains a suitable temperature by keeping heat loss and leaks at bay. With the implementation of green technology and practices, the potential for energy savings through design may now be as high as 40% to 50%. Building insulation is becoming increasingly essential since it may cut energy usage by up to 8%, further enhancing the thermal insulation market share.

Analyst Opinion (Expert Opinion)

The thermal insulation materials market value is undergoing a structural shift in demand patterns, propelled by a convergence of decarbonization mandates, energy price volatility, and stringent building efficiency norms. The future of this market lies not in volume consumption but in value-driven innovation, particularly in the medium-temperature range (1 °C to 100 °C), which is fast becoming the most competitive battleground due to its applicability across both industrial and HVAC sectors.

From an analyst standpoint, the overreliance on legacy materials like fiberglass and polystyrene will limit competitiveness, especially in regions like the EU and Japan, where EN 12667 and other building codes are pushing for higher R-values with lower environmental impact. Advanced materials such as aerogels, vacuum insulated panels (VIPs), and bio-based polyurethane foams are not merely alternatives, they are fast becoming regulatory imperatives. For instance, Germany’s GEG (Gebäudeenergiegesetz) mandates thermal transmission values that conventional materials are struggling to meet without thickness penalties.

In Asia-Pacific, particularly in China and India, demand is increasingly tied to industrial insulation in chemical processing and LNG terminals. For example, India’s gas-based economy transition plan estimates a 15–18% increase in thermal insulation material deployment in gas processing units by 2027, particularly in the 1 °C to 100 °C range for piping and storage tanks. This segment, often overlooked, is capitalizing on a blend of affordability and thermal performance, with crosslinked polyethylene (XLPE) and elastomeric foams gaining traction.

In contrast, North American demand is pivoting around retrofit markets, with federal incentives accelerating thermal upgrades in older buildings. The U.S. Department of Energy’s Weatherization Assistance Program alone saw a 23% rise in insulation material disbursal in 2023, underscoring how policy-led refurbishment is a stronger driver than new construction. Materials that offer ease of retrofit, low VOCs, and acoustic insulation, such as mineral wool composites are emerging as clear winners.

Recent Developments

  • In June 2025, Armacell inaugurated its new aerogel insulation manufacturing facility in Pune, India. This launch is marking a strategic expansion of its global footprint. The plant will produce the next‑generation ArmaGel XG range, including the high‑temperature XGH and cryogenic/dual‑temperature XGC blankets, engineered for extreme operating conditions between –196 °C and +650 °C.
  • In May 2025, AkzoNobel launched a novel “sunscreen” coating system in China aimed at reducing building temperatures and boosting energy efficiency. The two‑coat solution combines a radiative‑cooling topcoat with an aerogel‑based thermal barrier mid‑coat, reducing surface temperatures by up to 10 % compared with standard exterior paints. The passive cooling system emits heat into outer space, significantly cutting interior heat transfer.
  • In April 2025, Knauf Insulation, Inc. (Shelbyville, IN) launched its Performance+® Pipe & Tank Insulation range, marking the first formaldehyde‑free fiberglass insulation line that is both Asthma & Allergy Friendly® Certified and Verified Healthier Air™. The new portfolio includes Earthwool® 1000° Pipe Insulation, Earthwool® Pipe & Tank Insulation, and KwikFlex® Pipe & Tank Insulation. All products undergo rigorous testing to ensure ultra‑low dust, VOC emissions, and absence of allergenic chemicals.
  • In October 2023, Freudenberg Performance Materials Apparel introduced two next‑generation thermal insulations under its comfortemp® brand: Down Feel WA 150LB and Fiberball WB 400LB, both crafted from recycled PET (rPET) fibers containing ultra‑low BPA levels (<1 ppm) well beneath OEKO‑TEX® Standard 100 Class I limits and fully GRS‑certified.

Market Segmentation

  • Global Thermal Insulation Materials Market, By Material Type
    • Plastic Foam
    • Stone Wool
    • Fiberglass
    • Others
  • Global Thermal Insulation Materials Market, By Temperature Range
    • (−160⁰C to −50⁰C)
    • (− 49⁰C to 0⁰C)
    • (1⁰C to 100⁰C)
    • (1⁰C to 650⁰C)
  • Global Thermal Insulation Materials Market, By Region
    • North America
      • U.S.
      • Canada
    • Latin America
      • Brazil
      • Argentina
      • Mexico
      • Rest of Latin America
    • Europe
      • Germany
      • U.K.
      • Spain
      • France
      • Italy
      • Russia
      • Rest of Europe
    • Asia Pacific
      • China
      • India
      • Japan
      • Australia
      • South Korea
      • ASEAN
      • Rest of Asia Pacific
    • Middle East & Africa
      • GCC Countries
      • Israel
      • Rest of Middle East & Africa
  • Key Companies
    • Saint-Gobain S.A.
    • Kingspan Group
    • Dow Chemicals Company
    • Asahi Kasei Corporation
    • BASF SE
    • Owens Corning
    • Bayer AG Rockwool International
    • I. du Pont de Nemours and Company
    • Berkshire Hathaway

Sources

Primary Research Interviews from the following stakeholders

Stakeholders

  • Interviews with insulation manufacturers, HVAC engineers, construction contractors, sustainability consultants, facility managers, procurement heads, and energy auditors across industrial, commercial, and residential sectors.

Specific Stakeholders

  • Building sustainability leads at real estate developers and infrastructure groups
  • Procurement and energy managers at large manufacturing plants and process industries
  • HVAC engineers and insulation designers from EPC contractors
  • Facility and plant operations managers at data centers and cold chain logistics companies
  • Architects and consultants specializing in green buildings and retrofitting
  • Thermal insulation product managers at material OEMs and component suppliers

Databases

  • U.S. Department of Energy (DOE) – Building Energy Data
  • Eurostat – Construction and Industrial Output Indicators
  • UN Comtrade Database
  • India Ministry of Commerce & Industry – Industrial Input Imports & Exports
  • Korea Statistical Information Service (KOSIS)
  • Japan Ministry of Land, Infrastructure, Transport and Tourism (MLIT)
  • U.S. Geological Survey (USGS) – Raw Materials Usage Reports
  • Directorate General of Commercial Intelligence and Statistics (DGCIS), India
  • National Bureau of Statistics of China (NBS)

Magazines

  • Insulation Outlook
  • Construction Week
  • Engineered Systems Magazine
  • Modern Building Services
  • Energy Manager Today
  • The Masterbuilder
  • Green Building & Design (gb&d)
  • Power Engineering International

Journals

  • Energy and Buildings (Elsevier)
  • Journal of Building Physics
  • Applied Thermal Engineering
  • Building and Environment
  • Journal of Materials in Civil Engineering
  • Construction and Building Materials
  • International Journal of Heat and Mass Transfer

Newspapers

  • The Economic Times – Energy and Infrastructure
  • The Hindu Business Line – Construction & Materials
  • Financial Times – Sustainable Industry & Buildings
  • Business Standard – Energy & Efficiency
  • Nikkei Asia – Construction Materials & Tech
  • South China Morning Post – Green Infrastructure Reports

Associations

  • American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE)
  • International Association for Energy Economics (IAEE)
  • Indian Green Building Council (IGBC)
  • European Insulation Manufacturers Association (EURIMA)
  • Thermal Insulation Contractors Association (TICA – UK)
  • National Insulation Association (NIA – U.S.)
  • Asia Insulation Manufacturers Association
  • Bureau of Energy Efficiency (BEE), India

Public Domain Sources

  • Ministry of Power and Ministry of New and Renewable Energy (India)
  • U.S. Energy Information Administration (EIA)
  • National Institute of Standards and Technology (NIST), U.S.European Commission – Energy Efficiency Reports
  • Ministry of Economy, Trade and Industry (METI), Japan
  • Central Pollution Control Board (CPCB), India
  • India Energy Dashboard (NITI Aayog)
  • National Thermal Power Corporation (NTPC) – Energy Usage & Efficiency Data
  • U.S. Environmental Protection Agency (EPA) – Sustainable Materials Reports

Proprietary Elements

  • CMI Data Analytics Tool, and Proprietary CMI Existing Repository of information for last 8 years

*Definition: Thermal insulation materials are used to restrict the flow of heat energy from two ends of different temperatures. Usually, heat flows from high temperature to low temperature. Thermal insulation material offers insulation, in which the radiative heat is reflected heat is reduced than being absorbed. Some of the common thermal insulation materials are fiberglass, stone wool, and plastic foam. These materials find application across buildings, clothing, mechanical systems, natural animal insulation, spacecraft, and automotive. Fiberglass material used for industrial applications is covered with aluminum cladding material. In the construction industry, it helps in enhancing the duration of thermal comfort without depending on mechanical air-conditioning particularly during inter-seasons periods.

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About Author

Yash Doshi is a Senior Management Consultant. He has 12+ years of experience in conducting research and handling consulting projects across verticals in APAC, EMEA, and the Americas.

He brings strong acumen in helping chemical companies navigate complex challenges and identify growth opportunities. He has deep expertise across the chemicals value chain, including commodity, specialty and fine chemicals, plastics and polymers, and petrochemicals. Yash is a sought-after speaker at industry conferences and contributes to various publications on topics related commodity, specialty and fine chemicals, plastics and polymers, and petrochemicals.

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Frequently Asked Questions

The Thermal Insulation Materials Market is estimated to be valued at USD 72.77 Bn in 2025, and is expected to reach USD 112.34 Bn by 2032.

Global thermal insulation materials market is estimated to reach USD 99.32 Bn by 2032.

Key players operating in the market are Saint-Gobain S.A., Kingspan Group, Dow Chemicals Company, Asahi Kasei Corporation, BASF SE, Owens Corning, Bayer AG Rockwool International, E. I. du Pont de Nemours and Company, and Berkshire Hathaway.

Faulting price and high cost of raw material is expected to hamper the growth of the market during the forecast period.

Building and construction industry growth and increasing energy consumption to support growth is expected fuelling the growth of the market in the region.

The CAGR of the Thermal Insulation Materials Market is projected to be 6.4% from 2025 to 2032.

Among region, North America is expected to hold a dominant position in the market over the forecast period.

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