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Potato Processing Market Analysis & Forecast: 2025-2032

Potato Processing Market, By Product Type (Fresh, Frozen, and Dehydrated), By Application (Processed food, Glue, Animal feed, Biofuel, Others), By Geography (North America, Latin America, Asia Pacific, Europe, Middle East and Africa)

  • Published In : 22 Sep, 2025
  • Code : CMI725
  • Pages :150
  • Formats :
      Excel and PDF
  • Industry : Food and Beverages
  • Historical Range: 2020 - 2024
  • Forecast Period: 2025 - 2032

Potato Processing Market Analysis & Forecast: 2025-2032

The potato processing market size is expected to reach USD 57.79 Bn by 2032, from USD 39.46 Bn in 2025, exhibiting a compound annual growth rate (CAGR) of 5.6% during the forecast period.

Key Takeaways

  • By Product Type, it is estimated that the Fresh Segment will continue dominating the potato processing market with 54.0% share in 2025 because of the increasing popularity of minimally processed and ready-to-cook foods.
  • Regionally, Europe is expected to be the global market leader capturing more than 42.0% potato processing market share in 2025, as a result of the demand for high-quality nutritious processed foods alongside better processing techniques.
  • In addition, North America is expected to hold over 26.0% of the market in 2025, attributable to the increasing consumption of processed potato-based fast-food products because of hectic schedules, low prices, and modern-day consumer trends.
  • The region of Asia Pacific is fast emerging as a significant growth market capturing over 19.0% of the market share in 2025, due to increasing disposable incomes, changing eating patterns, and large availability of raw potatoes.

Market Overview

The potato processing market growth is driven by AI-powered automation improving efficiency and reducing labor dependence. Water scarcity in key regions like the U.S. Pacific Northwest has prompted adoption of drought-resistant crops and precision irrigation. Advanced storage technologies in Canada and the Netherlands reduce losses and extend shelf life.

Rising energy, fertilizer, and diesel costs due to inflation and geopolitical tensions increase operational expenses, accelerating automation and energy-efficient practices. Beyond food, processed potatoes serve industrial uses in paper, textiles, pharmaceuticals, animal feed, and biofuels, diversifying market demand.

Current Events and Its Impact

Event

Description and Impact

Climate Change and Agricultural Challenges

  • Description: Severe Weather Events (Flooding in Europe, Droughts in North America). For instance, In July 2021, Western Europe, particularly Germany and Belgium, experienced catastrophic flooding due to extreme rainfall. Over 200 people died, and entire communities were devastated, especially in the Ahr Valley (Germany) and Liege (Belgium).
  • Impact: Lower potato yields due to crop damage, affecting raw material supply for processors
  • Description: Ongoing Water Scarcity in Potato Growing Regions (Australia, India, USA-Pacific Northwest) for instance, between 2021 and 2024, the Pacific Northwest region of the United States, particularly Washington, Oregon, and Idaho, faced chronic water shortages due to prolonged droughts and record-breaking heatwaves.
  • Impact: Increased production costs from irrigation expenses and shifting production regions or varieties

Inflationary Pressures and Economic Volatility

  • Description: Global Inflationary Trends Increasing Energy and Operational Costs. For instance, between 2021 and 2023, economies worldwide experienced significant inflationary pressures triggered by a combination of post-pandemic recovery, supply chain disruptions, and geopolitical tensions—most notably the Russia-Ukraine war.
  • Impact: Rising expenses in processing operations due to energy-intensive frying, freezing, and packaging
  • Description: High Agricultural Input Prices (Fertilizer, Diesel, Labor shortages). For instance, following the Russia-Ukraine war in early 2022, global agricultural producers faced a sharp and sustained increase in input costs, especially for fertilizers, diesel fuel, and labor.
  • Impact: Elevated potato-growing costs transferred to processors, reducing profit margins

Technological Advancements and Innovation Trends

  • Description: Rise in Automation and AI Adoption in Potato Processing Plants. For instance, from 2022 to 2024, major potato processors in the United States and Europe significantly increased their adoption of automation and AI technologies—especially optical sorting systems, automated peeling and cutting lines, and predictive maintenance platforms.
  • Impact: Improved cost efficiency, potentially offsetting high labor and supply-chain pressures
  • Description: Development of Advanced Potato Storage and Preservation Techniques. For instance, from 2021 to 2024, potato-producing countries like Canada and the Netherlands invested in advanced storage infrastructure using technologies such as controlled atmosphere (CA) storage, ventilation automation, and non-chemical sprout inhibitors.
  • Impact: Reduced losses in potato stocks, enhancing product yield and shelf-life efficiency

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Potato Production

As of late December 2023, global potato production data for 2022 shows a total output of approximately 375 million tonnes. China led with 95.5 million tonnes, followed by India with 56 million tonnes. Other notable producers include

  • Russia: 18.9 million tonnes
  • Ukraine: 20.9 million tonnes
  • United States: 17.8 million tonnes
  • Germany: 10.6 million tonnes
  • France: 8 million tonnes
  • Netherlands: 6.9 million tonnes
  • Egypt: 6.1 million tonnes
  • Canada: 6.2 million tonnes
  • UK: 4.8 million tonnes
  • Belgium: 3.6 million tonnes
  • South Africa: 2.5 million tonnes
  • Argentina: 2.2 million tonnes
  • Australia: 1.1 million tonnes

Segmental Insights

Potato Processing Market By Product Type

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Potato Processing Market Insights, By Product Type

By product type, the fresh potato segment is expected to dominate the global Potato Processing market demand with a share of 54 % during the forecast period. The driven by rising consumer preference for fresh potato products due to their perceived nutritional benefits and versatility in various culinary applications.

The frozen and dehydrated segments constitute the remaining market share, reflecting the growing demand for convenience foods such as frozen fries, chips, and potato flakes. The expansion of quick-service restaurants and increased consumption of ready-to-eat meals contribute significantly to the growth of the frozen segment.

For instance, in 2024, quick-service giants like McDonald’s and KFC expanded their frozen potato product offerings in North America and Europe to capitalize on increasing consumer demand for convenient meals, with frozen fries’ sales growing by over 10% during the first half of 2025.

Regional Insights

Potato Processing Market Regional Insights

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Europe Potato Processing Market Analysis and Trends

Europe is projected to remain the largest Potato Processing Market trend, estimated to capture more than 42.0% of the share in 2025. This advancement is supported by healthy consumer demand for processed foods and food conveniences. The Netherlands, Germany, and France are frontrunners in adopting novel processing and sophisticated packaging technologies to meet changing consumer needs.

In 2024, major European producers also made strides in the sustainable waste management of potato processing, enhancing product shelf life, and further strengthening the region’s leadership.

North America Potato Processing Market Analysis and Trends

North America captured more than 26.0% of the global share for the Europe Potato Processing market value in 2025, supported by the hectic lifestyles of consumers, low costs, and the familiarity of potato-based convenience foods. The U.S. continues to dominate the market in the region because of established quick-service restaurants and increasing home meal replacement trends. In 2024, McCain Foods and Lamb Weston also bolstered their portfolios with new frozen potato products to meet foodservice sector demand.

Potato Processing Market Dominating Countries

U.S Potato Processing Market Analysis and Trends

The US sharpens its dominance in North America, holding a significant regional market share in revenue as of 2025. The growing revenue is propelled by well-structured food processing infrastructre in the country, as well as strong demand from QSRs and frozen food retailers. In 2024, US companies increased investment in automation and AI-based processing systems to enhance productivity and respond to higher consumer demand for ready-to-eat potato products.

India Potato Processing Market Analysis and Trends

India is one of the strategic markets in Asia Pacific Region, with robust growth expected by 2025 because of changing lifestyle of consumers and government backing of agritech initiatives. The upgraded storage and processing infrastructure in major potato-growing regions, such as Uttar Pradesh and West Bengal, is lessening the losses incurred at post-harvest stages and increasing the supply of processed potato products. In 2024, higher consumption from urban areas and growing retail chains further accelerated market growth in India

Market Drivers

  • Increasing demand for processed potato products

The demand for processed potato products is increasing significantly across the globe, thus driving the growth of the market. Population growth coupled with changing food preferences is driving significant growth in the snacks industry. As potatoes can be processed into a variety of convenient snacks like potato chips, potato sticks, and others, this is contributing considerably to the rising demand for processed potato items.

According to data from the Food and Agriculture Organization, average potato consumption per capita has increased from 46.7 kg in 2000 to 54.2 kg in 2020 across different countries.

  • Rising consumption of fast-food products

The fast-food industry has been growing significantly across the world over the past few decades. As populations and disposable incomes rise, especially in developing economies, consumption of fast food has skyrocketed. Convenience and affordability are the major factors attracting more customers. With its versatility and low cost of production, potatoes have emerged as a popular ingredient for fast food products like French fries, patties, and snack foods. As fast food chains expand their footprint globally, the demand for processed potato products is increasing steadily.

According to data from the UN Food and Agriculture Organization (FAO), per capita potato consumption increased by over 10% in Asia Pacific and Africa between 2018 and 2020. Countries like India, China, and Nigeria posted some of the highest gains in potato demand, reflecting their rising young populations and growing appetite for Western fast foods.

Market Opportunities

  • Innovation of new potato varieties

The innovation of new potato varieties offers immense potential for growth in the market. Developing potatoes with improved traits such as higher yields, pest and disease resistance, longevity, and processing characteristics can help address various challenges and needs of the processing industry.

For instance, potato varieties that are ideal for chipping, frying, or dehydration can help companies scale up and diversify their product portfolio. Chips, snacks, and other convenience foods made from potatoes have been in high demand globally. However, available varieties may not consistently provide optimal processing qualities. New varieties tailored to specific processing methods could, therefore, help companies boost productivity and product quality. This in turn allows them to cater to the evolving taste preferences of health-conscious consumers who prefer natural, minimally processed snacks.

  • Increasing export opportunities

Export opportunities can open promising avenues for growth in the market. As per data from the United Nations Food and Agriculture Organization (FAO), global potato production reached 381.7 million tons in 2020, with exports of processed potato items relatively lower at around 15 million tons. This indicates significant headroom for expansion in potato exports, provided suitable strategies are undertaken.

Market Report Scope

Potato Processing Market Report Coverage

Report Coverage Details
Base Year: 2024 Market Size in 2025: USD 39.46 Bn
Historical Data for: 2020 To 2024 Forecast Period: 2025 To 2032
Forecast Period 2025 to 2032 CAGR: 5.6% 2032 Value Projection: USD 57.79 Bn
Geographies covered:
  • North America: U.S. and Canada
  • Latin America: Brazil, Argentina, Mexico, and Rest of Latin America
  • Europe: Germany, U.K., Spain, France, Italy, Russia, and Rest of Europe
  • Asia Pacific: China, India, Japan, Australia, South Korea, ASEAN, and Rest of Asia Pacific
  • Middle East:  GCC Countries, Israel,  and Rest of Middle East
  • Africa:  South Africa, North Africa, and Central Africa 
Segments covered:
  • By Product Type: Fresh, Frozen, Dehydrated
  • By Application: Processed food, Glue, Animal feed, Biofuel, Others
Companies covered:

Mcccain Foods Limited*, Agrana Beteiligungs-AG, Agristo NV, Aviko B.V, Farm Frites International, Idahoan Foods, Intersnack Group GmbH & Co. Kg, Lamb Weston Holdings, J.R. Simplot Company, Leng-D'or.

Growth Drivers:
  • Increasing demand for processed potato products
  • Rising consumption of fast food products
  • Rising disposable income
Restraints & Challenges:
  • Price volatility of raw materials
  • Stringent food safety regulations

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Analyst’s Views

  • The market is expected to see steady growth over the coming years. As incomes rise globally, the demand for convenient, packaged potato products will increase. Several factors will drive this growth including urbanization, changing consumer lifestyles, and increased availability of processed potato products in various cuisines.
  • Regions, such as Asia Pacific and Latin America, are anticipated to see the fastest gains due to their large populations and expanding middle class population. However, competitive pressure from substitute products could limit the pricing power for potato processors. Snack foods made from corn, rice, and other ingredients are increasingly popular options. Volatility in crop yields and raw material prices also poses a risk. Extreme weather events from climate change have the potential to disrupt potato supplies. Fluctuations in energy and transportation costs further impact profit margins.
  • Nonetheless, the industry will benefit from ongoing innovations. New product launches that cater to health and wellness trends, such as potato chips and snacks with lower fat, sodium or calories, provide opportunities. Advancements in processing technologies can help increase efficiency and optimize production.
  • Companies are exploring value-added fruit and vegetable ingredients to enhance the nutritional profile of potato products. Partnerships with foodservice and quick service restaurant chains also allow for incremental revenues. In summary, while facing challenges, the market is well positioned for continued expansion. Those able to adapt to shifting consumer demands and macroeconomic uncertainties will.

Recent Developments

  • In August 2025, a new potato processing plant has build in Cherkasy region by “Potato Agro”. This new plant is set to produced both fries and potato flour.
  • In March 2025, Lamb Weston launched a new range of organic frozen potato products, focusing on clean-label and sustainably sourced ingredients to cater to growing consumer demand for healthy convenience foods.
  • In January 2025, McCain Foods, a leading European potato processor, introduced biodegradable packaging for frozen and fresh potato products, significantly reducing plastic waste and enhancing environmental sustainability.

Market Segmentation

  • By Product Type
    • Fresh
    • Frozen
    • Dehydrated
  • By Application
    • Processed food
    • Glue
    • Animal feed
    • Biofuel
    • Others
  • By Region
    • North America
      • U.S.
      • Canada
    • Latin America
      • Brazil
      • Argentina
      • Mexico
      • Rest of Latin America
    • Europe
      • Germany
      • U.K.
      • Spain
      • France
      • Italy
      • Russia
      • Rest of Europe
    • Asia Pacific
      • China
      • India
      • Japan
      • Australia
      • South Korea
      • ASEAN
      • Rest of Asia Pacific
    • Middle East
      • GCC Countries
      • Israel
      • Rest of Middle East
    • Africa
      • South Africa
      • North Africa
      • Central Africa
  • Top Companies in this Market
    • Mcccain Foods Limited
    • Agrana Beteiligungs-AG
    • Agristo NV
    • Aviko B.V
    • Farm Frites International
    • Idahoan Foods
    • Intersnack Group GmbH & Co. Kg
    • Lamb Weston Holdings
    • J.R. Simplot Company
    • Leng-D'or

Sources

Primary Research Interviews

  • Lamb Weston Holdings, Inc. (Potato processing executives)
  • McCain Foods Limited (Supply chain managers)
  • Idahoan Foods, LLC (Production specialists)
  • Agristo NV (Quality assurance leads)
  • Others

Databases

  • TBRC Blog Agricultural Commodities Database
  • Others

Magazines

  • Potato Processing International Magazine
  • Food Engineering & Technology Review
  • Global Snack Industry Monthly
  • Others

Journals

  • Journal of Food Science and Technology
  • International Journal of Agricultural Sustainability
  • Potato Research (European Association for Potato Research)
  • Others

Newspapers

  • The Wall Street Journal (Agribusiness section)
  • Financial Times (Commodities coverage)
  • The Packer (Produce industry news)
  • Others

Associations

  • National Potato Council (U.S.)
  • European Potato Processors' Association (EUPPA)
  • World Potato Congress
  • Others

Public Domain Sources

  • USDA National Agricultural Statistics Service (NASS) reports
  • FAO (Food and Agriculture Organization) crop reports
  • European Commission Directorate-General for Agriculture
  • Others

Proprietary Elements

  • CMI Data Analytics Tool
  • Proprietary CMI Existing Repository of information for last 8 years

*Definition: Potato processing refers to the various activities involved in transforming potatoes into different food products and ingredients. These activities include cleaning, peeling, cutting, blanching, frying, freezing, and packaging. Potatoes are used for a variety of purposes, and less than 50% of potatoes grown worldwide are consumed fresh. The rest are processed into potato food products and food ingredients, fed to livestock, processed into starch for industry, and re-used as seed tubers for growing the next season's potato crop. The industry plays a crucial role in meeting the global demand for potato-based foods, such as potato chips, French fries, mashed potatoes, and dehydrated potato products.

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About Author

Sakshi Suryawanshi is a Research Consultant with 6 years of extensive experience in market research and consulting. She is proficient in market estimation, competitive analysis, and patent analysis. Sakshi excels in identifying market trends and evaluating competitive landscapes to provide actionable insights that drive strategic decision-making. Her expertise helps businesses navigate complex market dynamics and achieve their objectives effectively.

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Frequently Asked Questions

The Potato Processing Market size is estimated to be valued at USD 39.46 Bn in 2025, and is expected to reach USD 57.79 Bn by 2032.

Price volatility of raw materials and stringent food safety regulations are the key factors hampering the growth of the potato processing market.

Increasing demand for processed potato products, rising consumption of fast food products, and rising disposable income are the major factors driving the potato processing market growth.

Processed food is the leading application segment in the potato processing market.

The major players operating in the potato processing market are Mcccain Foods Limited, Agrana Beteiligungs-AG, Agristo NV, Aviko B.V, Farm Frites International, Idahoan Foods, Intersnack Group GmbH & Co. Kg, Lamb Weston Holdings, J.R. Simplot Company, and Leng-D'or.

Europe leads the potato processing market.

The CAGR of the Potato Processing Market is projected to be 5.6% from 2025 to 2032.

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